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Silicone Sealant Production Line

Tri Shaft Multi-functional Mixer is a new developed powerful integrated in mixing, dispersing, emulsifying machine based on dual shaft mixer. It can be customized. Various agitators are in option based on materials different feature, such as anchor type, butterfly type, screw type, frame type, horn type etc. It is high speed part equipped high speed dispersing head and emulsifying head, this machine is widely used for food, medicine, cosmetic, adhesive etc. If the materials have requirement to temperature, we also can match suitable temperature control system, it can be operated independent, control precision is high

 

Production Capacity: 50-5,000L

Material Viscosity: ≤2,000,000cps

Advantage

  1. The mechanical seal and soft seal between kettles enable the material can be operated under the vacuum condition.

  2. The vessel body can be heated by electricity, steam, water or oil. The peculiar temperature sensor on the driving shaft ensures the temperature error under ±1℃, tank can be with jacket facilitates heating up and cooling down.

  3. The container inner wall is precisely lathed by big vertical lathe first and then mirror polished to ensure the scraper on the planetary frame can scrape all materials on the wall off without residue.

  4. The revolution and rotation of the agitator and scraper all are controlled by inverter.

  5. Various agitators are in option based on materials different features, such as multi-layer paddle type, twist type, claw type, frame type etc.

 

Principle

This equipment adopt double hydraulic plunger system to do the lifting, drive mechanism and mixing system adopt integrated style lifting up and down, according different material features, can choose different mixing system, such as : dispersing + stirring + dispersing, dispersing + stirring + emulsifying, stirring + stirring + emulsifying and stirring +stirring +stirring, variety of options for buyer to customize.

The three mixing way have three motors to drive and control respectively ,the low speed stirring blade drive the materials  to do the rotation and circular motion along the axis. Under the high speed dispersing, powerful shearing and high speed homogeneous emulsification head’s high speed centrifugal extrusion ,materials are dispersed, dissolved and mixed fast.

Industry

Application Industry: Suitable for mixing materials in industries such as lithium battery slurry, sealant, silicone, adhesive, ink, food, medicine, cosmetic, new energy ,etc.

Applicable Materials: Solid-liquid,liquid-liquid phase dispersing and mixing, viscosity less than 2,000,000 cps,solid content under 80%.

Specification Reference of 1000L Model:

Model                                                              MT-1000L

Design Volume (L)                                           1000

Dispersing Power (KW)                                     37

Dispersing Speed (RPM)                                   0-1500

Emulsifying Power (KW)                                    37

Emulsifying Speed (RPM)                                  0-1500

Mixing Power (KW)                                           22

Mixing Speed (RPM)                                         0-150

Hydraulic Power (KW)                                      5.5

Lifting Mode                                                     Hydraulic Lifting

Lifting Time (S)                                                10-20s Adjustable

Lift (mm)                                                         1200

Vacuum Power (KW)                                         4

Vacuum Degree (MPA)                                      ≤-0.098

Heating Way                                                     Internal electric heating rot or external water-bath (oil-bath) system

Cooling Way                                                     Natural cooling or external circulating water system

Temp Measuring Way                                       Material direct contact measurement or jacket measurement

Temp Error                                                      ±1℃

Working Volume (L)                                          800

Mixing Power (KW)                                           22

Mixing Speed (RPM)                                          0-51

Control Way                                                     Push button type or PLC control

Work Way                                                        380V-480V/50-60HZ/3p

Material (Vessel + Jacket)                                SUS304 or SUS316L

Project Reference:

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