Silicone Sealant Production Line
Tri Shaft Multi-functional Mixer is a new developed powerful integrated in mixing, dispersing, emulsifying machine based on dual shaft mixer. It can be customized. Various agitators are in option based on materials different feature, such as anchor type, butterfly type, screw type, frame type, horn type etc. It is high speed part equipped high speed dispersing head and emulsifying head, this machine is widely used for food, medicine, cosmetic, adhesive etc. If the materials have requirement to temperature, we also can match suitable temperature control system, it can be operated independent, control precision is high
Production Capacity: 50-5,000L
Material Viscosity: ≤2,000,000cps
Advantage
-
The mechanical seal and soft seal between kettles enable the material can be operated under the vacuum condition.
-
The vessel body can be heated by electricity, steam, water or oil. The peculiar temperature sensor on the driving shaft ensures the temperature error under ±1℃, tank can be with jacket facilitates heating up and cooling down.
-
The container inner wall is precisely lathed by big vertical lathe first and then mirror polished to ensure the scraper on the planetary frame can scrape all materials on the wall off without residue.
-
The revolution and rotation of the agitator and scraper all are controlled by inverter.
-
Various agitators are in option based on materials different features, such as multi-layer paddle type, twist type, claw type, frame type etc.
Principle
This equipment adopt double hydraulic plunger system to do the lifting, drive mechanism and mixing system adopt integrated style lifting up and down, according different material features, can choose different mixing system, such as : dispersing + stirring + dispersing, dispersing + stirring + emulsifying, stirring + stirring + emulsifying and stirring +stirring +stirring, variety of options for buyer to customize.
The three mixing way have three motors to drive and control respectively ,the low speed stirring blade drive the materials to do the rotation and circular motion along the axis. Under the high speed dispersing, powerful shearing and high speed homogeneous emulsification head’s high speed centrifugal extrusion ,materials are dispersed, dissolved and mixed fast.
Industry
Application Industry: Suitable for mixing materials in industries such as lithium battery slurry, sealant, silicone, adhesive, ink, food, medicine, cosmetic, new energy ,etc.
Applicable Materials: Solid-liquid,liquid-liquid phase dispersing and mixing, viscosity less than 2,000,000 cps,solid content under 80%.
Specification Reference of 1000L Model:
Model MT-1000L
Design Volume (L) 1000
Dispersing Power (KW) 37
Dispersing Speed (RPM) 0-1500
Emulsifying Power (KW) 37
Emulsifying Speed (RPM) 0-1500
Mixing Power (KW) 22
Mixing Speed (RPM) 0-150
Hydraulic Power (KW) 5.5
Lifting Mode Hydraulic Lifting
Lifting Time (S) 10-20s Adjustable
Lift (mm) 1200
Vacuum Power (KW) 4
Vacuum Degree (MPA) ≤-0.098
Heating Way Internal electric heating rot or external water-bath (oil-bath) system
Cooling Way Natural cooling or external circulating water system
Temp Measuring Way Material direct contact measurement or jacket measurement
Temp Error ±1℃
Working Volume (L) 800
Mixing Power (KW) 22
Mixing Speed (RPM) 0-51
Control Way Push button type or PLC control
Work Way 380V-480V/50-60HZ/3p
Material (Vessel + Jacket) SUS304 or SUS316L
Project Reference: